Qt4-18 Simple Automatic Hollow Interlocking Concrete Clay Block Making Machine

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Year
• Model NO.: QT4-18
• Certification: CE, ISO, SGS
• Customized: Customized
• Automatic Grade: Automatic
• Type: Hydraulic Shock and Vibration Moulding
• Materials: Concrete, Cement
• Brick Type: Colour Paver Brick
• Block Type: Hollow Block
• Capacity: 6000 Pieces Per Day
• Pallet Size: 850*550*25mm
• Main Machine Size: 3700*2100*2300mm
• Productivity: 4000 Pieces Per Day
• Mould Area: 1006*600mm
• Machine Weight: 3200kg
• Color: Customized
• Raw Material: Cement, Sand, Crushed Stone, Flyash
• Delivery Time: 30 Days
• Labor Needed: 5-6
• Workshop Area: 160m2
• Total Machine Power: 33.9kw
• Transport Package: Suitable for Shipping
• Specification: QT4-18
• Trademark: raytone
• Origin: Linyi, Shandong
• HS Code: 84748090
• Production Capacity: 10 Set Per Month
• Package Size: 3700.00cm * 2100.00cm * 2300.00cm
• Package Gross Weight: 3200.000kg

Product Description

QT4-18 Automatic Hydraulic Block Making Machine: Smart, Efficient, and Durable Production

Product Description

 

Product Overview:
The QT4-18 Automatic Hydraulic Block Making Machine is a high-performance, intelligent solution designed for manufacturing various concrete products, such as hollow blocks, solid bricks, paving stones, and more. Equipped with advanced hydraulic technology and an automated control system, this machine significantly boosts production efficiency while ensuring superior product quality and high-density output. It is the ideal choice for your building materials production needs.It can produce 6,400 pieces of 8-inch hollow blocks per 8-hour shift.

 

Packing list of QT4-18 Automatic Block Machine full line

1	Q500 Pan Mixer	1 set	8	JQ350 Pigment Mixer	1 set
2	6M Belt Conveyor	1 set	9	Pigments Feeding Machine	1 set
3	rick Pallet Feeder	1 set	10	Blocks Stacking Machines	1 set
4		1 set	11	Manual trolleys	1 set
5	PLC control Pane	1 set	12	Brick Pallet Loading Machine	1 set
6	Hydraulic Station	1 set	13	GMT brick pallet	1000 pieces
7	Block conveyor Machine	1 set	14	Spare parts	1 set

What kinds of blocks can we make?
Colour paver brick,hollow block,solid block,and so on.

What are detailed Configuration of the QT4-18 machine line:

1.JQ500 concrete Mixer
This Pan mixer diameters is 1.5M, input capacity is 800L, output capacity is 500L, pan thickness is 8mm, pan height is 60 mm; weight is 750 kg; the Lining for inside and bottom of the mixer can be optional.

 

2.Belt Conveyor
Lenth is 6 meters, belt type is B500, 500mm width; weight is 550KG;

 

3.Steel Frame
The QT4-18 brick machine is using high strength 12mm width square steel as frame, steel thickness is 5mm; the steel is made by biggest manufacture of Shandong Province, international mechanical standards. with special welding technology, the machine rigidity and its shock resistance property is guaranteed. The Steel Frame life can be more than 15 years.

 

4.Guide Pillar
Guide pillar is made of super strong special steel, surface plated by chrome, with the good performance of anti-friction and anti-twist.  Four-Pillar guide type and long pillar can ensure the press head and mould box an accurate route.

 

5.Pigment Distribution System
The color feeding machine elevator is hydraulically controlled, with the pigment material truck connected to the main brick machine through a rubber spring and elevator frame. This setup helps absorb shocks and prevents the pigments from becoming compacted. The truck's door is designed to regulate the even distribution of the pigments.

 

 

6.Raw Material Distribution System
This system uses a split design with a raw material storage device and a distributor device. The storage unit accurately supplies materials to the distributor device through PLC control. The distributor is equipped with sensor technology and a hydraulic proportional drive. With the help of the arch-breaking device and swing-out distributor, the system uses forced centrifugation to discharge materials quickly and evenly. This ensures fast and uniform performance, especially for producing thin-walled, multi-row porous blocks. The swing-out distributor is more effective than the 360-degree scatter type, which is prone to bending and less suitable for making thin-walled and multi-row porous blocks.

 

7.PLC Intelligent Control Panel  
The PLC (Programmable Logic Controller) is a sophisticated microcomputer system designed for automatic fault diagnosis and interlocked procedures, ensuring smooth and efficient machine operations. The Siemens PLC is available as an optional choice.  
The electrical panel features Schneider circuit breakers and top-tier Chinese electronic components, such as Delixi or CHNT brand electromagnetic switches, as standard. Schneider components are available as an upgrade. These components offer reliable performance and low failure rates. Additionally, a frequency converter is included to ensure the safe operation of electronic parts.  
Machine motions can be easily controlled via the touch screen, offering a seamless human-machine interface. The system also includes backup software to ensure continued operation in case of issues.

 

8.Motors and power: China Top brand motors are used, Siemens Motors are as optional;
JQ500 Mixer: 11KW
6M Belt Conveyor :1.1KW
Host Brick Machine: (21.5KW)
Hydraulic Station Motor: 7.5KW
Vibrator Motor: 5.5KW*2=11KW
Material Discharge Motor: 1.5KW
Material Distributor Motor: 1.5KW
Block Conveyor: 0.75KW
Stacker: 0.75KW+0.75KW=1.5KW
Total Machine Line Power: 35.85KW


 

9.Vibrating system
The vibrating system utilizes a separate coupling shaft technology, which increases the vibrating area, significantly boosting both the productivity and quality of concrete blocks while extending the lifespan of the mould. The vibrating box is suspended beneath the mould, capable of withstanding intense vibrations. The vibrating shaft delivers effective material distribution and block shaping through vertical vibrating forces generated by the eccentric synchronous spiral structure. The system employs an electric hydraulic proportional valve control, which regulates the distribution of raw materials at low frequencies and block shaping at high frequencies. The frequency is controlled through settings in the PLC.

 

10.Hydraulic Station
The hydraulic station features a distinctive proportional valve multi-channel control system, allowing for comprehensive adjustment of all functions. This ensures that the machine operates with greater reliability and responsiveness. The electromagnetic valve used in the system is from the Taiwan-based CYLCA brand.

 

11.Mould
900 degrees celsius high temperature heat treatment carburizing heat treatment makes the mould much more strong and durability, longer life.

 

12.Demould System
Pinion and rack type synchronization mechanism to guarantee the mould will be lifted at same level.

 

13.Sensors
Sensors are Japan Omron brand.
The sensor is used to detect the machine movement and give it a location limit.
There are 8 sensor of the host brick machine, 3 sensors of color feeding machine, 4 sensors of automatic stacker.

 

14.Brick Conveyor
One 1.1KW motor to drive the blocks on pallet, one 0.75kw motor for brush the scraps on the block; the brush device is customized.

Why Choose the QT4-18?

1. Fully Automated Operation, Simplified Production Process
   The QT4-18 is equipped with a state-of-the-art PLC control system that automates the entire production process. From material mixing to finished product delivery, the machine requires minimal human intervention. Workers only need to set up the system and monitor the process, making it easy to operate and significantly reducing labor costs. The system also features real-time diagnostic capabilities to monitor machine performance and troubleshoot issues, ensuring smooth and efficient operation.

2. Powerful Hydraulic System for Stronger, Denser Blocks
   This machine uses a high-efficiency hydraulic system with precision hydraulic pumps and cylinders. This ensures that each brick is compressed with uniform density, high strength, and excellent pressure resistance. Whether producing hollow blocks, solid bricks, or customized shapes, the QT4-18 guarantees superior quality and precision in every batch.

3. Versatile Molding Options to Meet Diverse Production Needs
   The QT4-18 features interchangeable molds, allowing users to produce various block sizes and shapes to meet different market demands. From residential buildings and roads to garden landscaping, the machine is capable of producing a wide range of products, such as paving stones, curbstones, and decorative blocks. This versatility ensures that it can adapt to any project, big or small.

4. Energy-Efficient and Environmentally Friendly
   Designed with energy conservation in mind, the QT4-18 boasts low power consumption. The combination of a highly efficient motor and hydraulic system reduces operational costs and makes the machine more environmentally friendly. The robust design also minimizes downtime, ensuring a high level of production efficiency and further reducing overall energy use.

5. Durable, High-Quality Construction for Long-Term Performance
   Built with high-quality alloy steel molds and a robust frame, the QT4-18 offers exceptional durability and performance. Its strong construction ensures long-lasting operation, minimizing the need for frequent maintenance and repairs. With a long service life and low maintenance costs, this machine provides a high return on investment for large-scale production facilities.\

Applications:
The QT4-18 Automatic Hydraulic Block Making Machine is widely used in various industries where high-quality concrete blocks are required. Here are some common applications:

• Residential and Commercial Construction: Ideal for producing hollow blocks, solid bricks, and other construction materials for housing, office buildings, and industrial structures.
• Roads and Pavement Projects: Suitable for producing paving stones, sidewalk bricks, and curb stones for road construction, public spaces, and commercial properties.
• Landscaping and Garden Design: Perfect for manufacturing decorative garden bricks, flower bricks, and landscape stones for outdoor landscaping projects.

 

After Sales Service

 

Our Commitment:
When you choose the QT4-18, you are investing in more than just a machine-you're securing long-term reliability and outstanding performance. We offer comprehensive after-sales services, including installation support, operator training, and technical assistance, ensuring that you get the most out of your investment. No matter your experience level or business size, we are here to provide personalized solutions and full support for your production needs.

 

 

FAQ

Q1:How to confirm what kind of block machines is fit for your project?

A1:Normally there is two way to confirm what kind of block machine can meet your demand.
As per the block productivity: Please tell the main blocks or bricks size that you mainly want to produce, and their daily productivity that you need. RAYTONE block machine manufacture can recommend you the right block machine model;
As per budget limit; the client can tell us his budget limit, RAYTONE block machine manufacture will recommend as per the budget.

Q2:What is the formula of raw materials
A2:The normal formula is cement-10%; sand-40%; stone-50%, water 5% per 100kg. But for different raw materials, the formula is a bit different, please contact us for more detailed formula information.

Q3:What is the raw materials consumption per day
A3:As For QT4-18 Block machine line, take the 8 inch hollow blocks as sample, it needs 42 tons sands, 52 tons crushed stones, 10 tons cement, 4 tons water to make 6400 pieces of 8 inch hollow blocks;

Q4:How long time does it take to take off block from the brick pallet?
A4:The finished blocks can be take off from the brick pallet after 18-24 hours, then the brick pallet can be recycled for the block production; In some hot weather area, the blocks can be taken off from brick pallets after a few hours. The standard is the blocks are dry to be taken off is okay;

Q5:What services can you provide?
A15: Pre-sale
     (1) Professional suggestions.  recommend the best machine according to the raw       material, capacity and the size of brick
     (2) Answers to Clients questions online
     (3) Welcome to visit our factory and production line anytime.
     (4) Introduce the company , product categories and production process.
      In- Sale:
      (1) Update the production scheduling in time
      (2) Quality supervision
      (3) Product test and  acceptance
      (4) delivery  on time
     After-sale:
     (1) Online free technical installation guidance and paid on-site machine installation services
     (2)Engineer will help  Set up, fix,and operate 
     (3) offer training to the operator until they are satisfied at clients side.
     (4) Technical  support the whole using life.
     (5) Recall clients regularly ,get feedback in time,keep well communication with each


Q6:Will you send engineer to install for user?
A6: Yes, we have technician service team. and will supply machine installation service under payment.

Q7: Are there any spare parts together with the machine ?
A7:Yes, we will send spare parts together with machine, the user could use  two years.

Q8:Do you supply free technical service during later production ?
A8:Yes, we have online technical service in 24hours.

Q9: What is the Warranty for the machine?
A9:For the machine,we have 1 years warranty (except the wearing part ).If any quality

Q10:Our advantages?Why choose us?
A10:(1)Advanced technology improving system
(2)High standard Quality Control
(3)After-sale service for life
(4)Professional Project solution 
(5)Affordable Competitive price
 

Company Profile

RAYTONE is a Block Machine Manufacture,  manufacturing Concrete Block Machine, from fully automat block machine to Semi automatic brick machine and manual block machine; from cement block machine to Clay Brick Machine;  these block machines are also named Brick Machine, hydraulic block machine, Block Making Machine, Brick Making Machine, Cement Block Machine, Cement Brick Machine, Automatic Brick Machine, Mobile Block Machine, Semi Automatic Block Machine, Semi Automatic Block Machine,Manual Brick Machine, hollow block machine, solid brick machine; at same time,

RAYTONE also supply Block Machine Pallet, Brick Pallet, Brick Pallet Factory, Brick Machine Pallet, GMT pallet,Fiber Brick Pallet, the block pallets are used for supporting blocks on the block machine.

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