QT4-18 Simple Automatic Concrete Block Making Machine
Product Description
Generally Description
QT4-18 simple automatic block making machine is a hot selling block machine line, it makes different blocks or bricks under different block moulds, the block mould is changeable, the block machine line is simple but automatic, its price is wallet-friendly, it is fit for middle and small investors for starting concrete block factory.
QT4-18 brick machine Capacity: 6400 pieces of 8 inch hollow blocks per shift of 8 hours;
QT4-18 automatic block machine line Price Range: 16100USD - 29300USD, the block machine price is as per the extra block moulds quantity and brick pallets quantity, etc;
Basic requirements for Production Start:
the following information for the QT4-18 brick machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.
land area |
1200 Square Meters |
Water Consumption |
4 T/day |
Workshop area |
100 Square Meters |
Electricity Voltage &Frequency |
220V/380V/415V; 50HZ/60HZ |
Labors Quantity |
6 workers |
Power Consumption |
35.85KW*8 Hours= 286.8KWH; |
Cement Consumption |
10.5 Tons per day |
Sand consumption |
42 tons per day |
|
|
Crushed stones consumption |
52 tons per day |
Detailed Introduction of each single machine
Model: JQ500 Concrete Mixer
Power: 11KW-4 or 7.5KW-6
Input Capacity: 800L
Output Capacity:500L
Size:1.5(L)*1.5(W)*1.4(H)m
Weight: 750kg
Barrel height: 60cm
Barrel thickness: 8mm
Bottom thickness: 7mm
Model: 6M Belt Conveyor
Power: 1.5KW
Belt Width: 500mm
Weight:550kg
Client can also choose 8 Meters length for the block machine as per land area.
Size:3740(L)×2250(W)×2450(H)mm
Machine Weight:4000kg
host brick Machine power: 25KW
Motors power List:
Hydraulic Station Motor: 11 KW
Vibrator Motor: 5.5KW*2=11KW
Material Discharge Motor: 1.5KW
Material Distributor Motor: 1.5KW
Moulding Period 15-20 S
Vibration Force: 50-65KN
Diesel Generator Capacity: 50KVA
The Electrical panel is using China top brand electronic elements like Delixi or CHNT brand electromagnetic switch as standard configuration, , having a reliable performance and low fault rate. We also equipped the frequency converter to make the electronic parts work at a safe condition.
The electromagnetic valve is a unique proportional valve multi-channel control system, all-round adjustment of any action, so that the machine is running more reliable and sensitive, it is made from Taiwan CYLCA brand.
Block productivity
Capacity of different blocks models under QT4-18 Block Making Machine
|
Size(LxWxH) (mm) |
Forming Period (S) |
Pcs/ Mould |
Pcs/Hour |
Pcs/ 8 hours |
(1) |
hollow block 400*250*200 |
18 |
3 |
600 |
4800 |
(2) |
hollow block 400*200*200 |
18 |
4 |
800 |
6400 |
(3) |
hollow block 400*150*200 |
18 |
5 |
1000 |
8000 |
(4) |
hollow block 400*100*200 |
18 |
7 |
1400 |
11200 |
(5) |
Solid Brick 240*53*115 |
18 |
26 |
5200 |
41600 |
(6) |
Porous Brick 240*115*90 |
18 |
12 |
2400 |
19200 |
(7) |
Curbstone 500*200*300 |
18 |
2 |
400 |
3200 |
(8) |
"I" shape paver brick 200*163*60 |
25 |
8 |
1152 |
9216 |
(9) |
"S" Shape Paver Brick 225*112.5*60 |
25 |
12 |
1728 |
13824 |
(10) |
Holland Brick 200*100*60 |
25 |
14 |
2016 |
16126 |
(11) |
Square Paver 250*250*60 |
25 |
3 |
432 |
3456 |
Our Advantages
Why choose RAYTONE block machines?
(1)Block machine steel raw materials
For QT4-18 block making machine, the main structure is using 12CM square steel tube, thickness is 5mm; strong structure makes the block machine working more stable.
2.Block machine raw materials distributing Design
Materials distributing system, this materials distributing cart can distribute the raw materials into the block mould box fast.
The raw materials distributing cart is fixed on the two rails, this double rail system guarantee the raw materials distributing cart move smooth and stable.
(3) Vibration system for QT4-18 automatic block machine
Using 45# anti-wear steel, firm and hard.
Adopting separate coupling shaft vibrating technology, the vibrating area is doubled, this greatly increased the productivity and quality of concrete blocks and pro-long the mould life span.
The vibrating box is suspended under the mould box, can bear fiercely vibrating. This Vibrating shaft can produce a good effect on the material distributor and block shaping using the vertical vibrating force made from eccentric synchronous spiral structure.
The vibrating system is adopting electric hydraulic proportional valve control method, distributing raw materials at low frequency and block shaping at high frequency. The frequency is controlled by the PLC setting.
(4) Demould system for QT4-18 block making machine
Pinion and rack type synchronization mechanism to guarantee the mould will be lifted at same level.
Copper sleeves to move the block mould from bottom to top on the four columns, the copper sleeves can have a very long life;
(5) Electric motors for QT4-18 block making machine
For the block machine motors, RAYTONE is using the famous China brand HUAXING or SHANBO motors, Also the Siemens Motors are optional for the clients.
FAQ
FAQ
(1) How to confirm what kind of block machines is fit for your project
Normally there is two way to confirm what kind of block machine can meet your demand.
As per the block productivity: Please tell the main blocks or bricks size that you mainly want to produce, and their daily productivity that you need. RAYTONE block machine manufacture can recommend you the right block machine model;
As per budget limit; the client can tell us his budget limit, RAYTONE block machine manufacture will recommend as per the budget.
(2) What is the formula of raw materials
The normal formula is cement-10%; sand-40%; stone-50%, water 5% per 100kg. But for different raw materials, the formula is a bit different, please contact us for more detailed formula information.
(3) What is the raw materials consumption per day
As For QT4-18 Block machine line, take the 8 inch hollow blocks as sample, it needs 42 tons sands, 52 tons crushed stones, 10 tons cement, 4 tons water to make 6400 pieces of 8 inch hollow blocks;
(4) How long time does it take to take off block from the brick pallet?
The finished blocks can be take off from the brick pallet after 18-24 hours, then the brick pallet can be recycled for the block production; In some hot weather area, the blocks can be taken off from brick pallets after a few hours. The standard is the blocks are dry to be taken off is okay;
(5) How to curing the blocks
For the block curing, there are two methods, fist is the Natural Curing, after blocks are taken off from block pallets, stack these blocks, then water 3 times per day in the first 3-5 days, after 5 days no need to water, in hot weather area, after 7 days the blocks can be used for construction.
In cold area, it normally takes around 28 days to be cured best quality for construction.
The second method is curing by steam, this need to build a steam curing room, to give the warm temperature to the blocks, the blocks can be used for construction after 9 hours in this method.
(6) What is the block weight
The standard 8 inch hollow block is normally 16.5KG for one piece
The holland brick 200*100*60mm size is around 3.4KG for one piece;
(7) How to maintain the block machine
The block machine maintaining is simple,
For mechanical aspect, check the block machine bolts and nuts, the hydraulic hose connections every day, if there is any loosen, need to fasten them immediately;
Then grease the gears, wheel, bearings, racks etc, when they are dry.
Fill butter in host block machine cylinder once per week.
RAYTONE block machine manufacture will give the maintaining manual to the client;
After Sales Service
RAYTONE block machine manufacture company services
(1) Guarantee: RAYTONE block machine factory gives two years guarantee for the block machines except easy wearing parts;
(2) Delivery time: Normal delivery time is one month, as per order quantity, the delivery time is negotiable.
(3) Payment: RAYTONE accept 30% deposit by TT for starting manufacturing, Balance before shipment; or Irrevocable Letter of Credit at sight;
(4) After-sales service: RAYTONE block machine manufacture provides good after-sale service with patience.
(5) Loading: the full QT4-18 block making machine line need a 40 feet high container;
If you are interested in this QT4-18 block machine model, Please contact RAYTONE block machine manufacture for more detailed quotation sheet with competitive price;
If this QT4-18 block machine productivity cannot meet your demand, RAYTONE will also recommend you other brick machine models.