Automatic Flyash Brick Machinery, Automatic Flyash Brick Pressing Machinery,

• Customization: Available
• After-sales Service: Provided
• Warranty: 3 Years
• Model NO.: QT4-15
• Customized: as Per Buyer Request
• Automatic Grade: Automatic
• Type: Hydraulic Shock and Vibrating Moulding
• Product: Concrete Block Solid Brick Color Paver Brick
• OEM Service: Provided
• Capacity: 7500PCS for 400*200*200mm Hollow Block
• Power of Host Machine: 68.4kw
• Viberating Force: 55-75kn
• Pallet Size: 960*550*25
• Mould Period: 15-20 S/Mould
• Moulding Area: 1016*600
• Forming Method: Hydraulic Pressing and Table Vibrating
• Processing: Brick Molding Machine
• Dimension of Host Machine: 4000*1800*2800
• Weight of Host Machine: 5510kg
• Workshop Area: 250-300m2
• Land Area: 1200-2500m2
• Water Consumption: 5-8t/Day
• Transport Package: Container
• Specification: QT4-15
• Trademark: Raytone Machinery
• Origin: Linyi, China
• HS Code: 84748090
• Production Capacity: 7500PCS/Day for 400*200*200mm Hollow Block

Product Description

    Qt4-15 Automatic Block Machine Hydraulic Paving Brick Machine 

 Automatic Hydraulic Brick Machine Detailed Introduction

The detailed introduction and advantages of Raytone Machines

1. Steel Frame

The brick machine is using high strength square steel as frame; the steel is made by biggest manufacture of Shandong Province, international mechanical standards. with special welding technology, the machine rigidity and its shock resistance property is guaranteed. The Steel Frame life can be more than 15 years.
Steel Frame Size as Below

Machine model No.	Width (mm)	thickness
QT4-18	12MM	5MM
QT4-15; QT6-15	15MM	8MM
QT8-15; QT10-15; QT12-15	18MM	8MM

 

2.Guide Pillar

Guide pillar is made of super strong special steel, surface plated by chrome, with the good performance of anti-friction and anti-twist.  Four-Pillar guide type and long pillar can ensure the press head and mould box an accurate route.

3.Pigment Distributor System

Color feeding machine elevator is controlled by hydraulic, the pigments material truck is connected with host brick machine via rubber spring and elevator frame, to absorb the shock and avoid the left pigments in the truck to be shook solid. The pigments truck door controls the pigments distribute evenly.

4.Raw material Distribute System

Using the technology of Raw material storage device split with Distributor device, storage device give accurate material to the distributor device by PLC control. And the Distributor device adopts the technology of Sensor and Hydraulic proportional drive; under the effect of arch breaking device and swing out distributor,  the forced centrifugation material discharge give a fast and uniform performance. Thin wall, multi-row porous blocks can benefit more from this distributor system. (the swing out distributor is better than 360 degree scatter type distributor, which is easy to bend and not so suitable for some thin wall and multi-row porous blocks making )

5.PLC intelligent control panel

PLC is an advanced microcomputer system, Automatic fault diagnosis, procedure is interlocked, can ensure every motion of the machine fluently and in high efficiency.
The Siemens Brand PLC control panel can be supplied as customized. Our self-owned brand PLC is using Schneider and China top brand electronic elements, also have a reliable performance and low fault rate.
The setting of every machine motion can be done via the touch screen, nice human-machine communicating.

6.Vibrating system

Adopting separate coupling shaft vibrating technology, the vibrating area is doubled, this greatly increased the productivity and quality of concrete blocks and pro-long the mould life span.
The vibrating box is suspended under the mould box, can bear fiercely vibrating. This Vibrating shaft can produce a good effect on the material distributor and block shaping using the vertical vibrating force made from eccentric synchronous spiral structure.
In addition, perfect combination of high quality frequency converter (fixed in the PLC panel internal) and efficiency vibrator, and advanced pressing and vibrating moulding technology, make the concrete fully liquefaction and bubble exhaust in 2-3 seconds, ensuring the product high density, especially good for making high strength standard bricks, which can be stacked after forming.
The vibrating system is adopting electric hydraulic proportional valve control method, distributing raw materials at low frequency and block shaping at high frequency. The frequency is controlled by the PLC setting.

7.Hydraulic Station

The electromagnetic valve is a unique proportional valve multi-channel control system, all-round adjustment of any action, so that the machine is running more reliable and sensitive, it is made from Taiwan.

8.Mould

900 degrees celsius high temperature heat treatment carburizing heat treatment makes the mould much more strong and durability, longer life.

9.Demould system

Pinion and rack type synchronization mechanism to guarantee the mould will be lifted at same level.

10.Sensors

The sensor is used to detect the machine movement and give it a location limit.
There are 8 sensor of the host brick machine, 3 sensors of color feeding machine, 4 sensors of automatic stacker.

11.The rational spline shaft device is whole cast.
 

Block Making Machin Productivity.
 It can produce all kinds of hollow blocks and solid bricks and color paving bricks,only by changing different moulds.

Production Capacity (pcs)
	QT10-15	QT8-15	QT6-15B	QT5-15	QT4-15B
400*100*200	20/mould   28800-33600/8hours	16/mould 23040-26880/8hours	12/mould 17280-20160/8hours	11/mould  15840-18480/8hours	8/mould 11520-13440/8hours
400*150*200	14/mould  20160-23520/8hours 10/mould	10/mould 14400-16800/8hours	8/mould 11520-15360/8hours	6/mould  8640-10080/8hours	6/mould 8640-10080/8hours
400*200*200	10/mould 14400-16800/8hours  8/mould	8/mould  11520-13440/8hours	6/mould  11520-13440/8hours	5/mould 7200-8400/8hours	4/mould 5760-16720/8hours
400*250*200	8/mould  11520-13340/8hours	6/mould  8640-10080/8hours	4/mould  5760-6720/8hours	4/mould 5760-6720/8hours	3/mould  4320-5040/8hours
230*110*70	42/mould  60000-70400/8hours	33/mould  5940-6930/8hours	30/mould 43200-50400/8hours	26/mould  37440-43680/8hours	24/mould  34560-40320/8hours
Paver:200*100*60	35/mould  50400/8hours	32/mould 46080/8hours	24/mould 34560/8hours	18/mould 25920/8hours	16/mould  23040/8hours
Paver:200*163*60	20/mould  28800/8hours	20/mould 28800/8hours	16/mould 23040/8hours	12/mould 17280/8hours	8/mould 11520/8hours

 

 
 

QT4-15 Full automatic brick machine Main technical parameters

Dimension of host machine	3800×1800×2550mm	Host machine power	19.2 KW
Moulding area	400×800mm	Vibration force	40KN
Moulding period	15-25S	Mixer model	JS500
The size of the pallet	1010×550×20/25mm	General water Consumption	4T/every day
Weight of the host machine	4.6T	Voltage	380V

QT4-15 Full automatic brick machine line configuration list
 (1) PLD1200 or PLD800 concrete batching machine 

(2) JS500 Compulsary Concret Mixer


(3) Host automatic brick machine



 (4) Stacker Machine

(5)  Block Sample 

Other related automatic brick machine introduction

other automatic brick machiner Main Technical Parameters
	QT10-15	QT8-15	QT6-15B	QT5-15	QT4-15B
Type	Automatic	Automatic	Automatic	Automatic	Automatic
Size of Host Machine	3500*2300*2930	3500*1700*2930	3500*1700*2930	3500*1700*2930	4300*1850*2600
Weight of Host Machine	9.8T	8.5T	8T	4.5T	5.4T
Molding Area	1196*880	936*880	861*880	1060*630	1016*600
Water Consumption	10-20T/DAY	5-10T/DAY	5-8T/DAY	5-6T/DAY	5-6T/DAY
Workshop	260M2	260M2	260M2	200M2	200M2
Power of Host Machine	37KW	29.1KW	29.1KW	26.65KW	21.8KW
Vibration Force	100KN	60-80KN	50-60KN	45-55KN	40-50KN
Model of Mixer	JS750	JS750	JS500	JS500	JS500
Forming Period	15-20S	15-20S	15-20S	15-20S	15-20S
Pallet Size	1300*900*30	980*900*25	830*940*25	1130*600*30	1010*550
Voltage	380/415/440V	380/415/440V	380/415/440V	380/415/440V	380/415/440V

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