Qt12-15 Automatic Cement Hollow Solid Interlocking Block Machine

• Customization: Available
• After-sales Service: Engineer Will Be Dispatched for Installation
• Warranty: One Year
• Model NO.: QT12-15
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Type: Hydraulic Pressure
• Vibration Frequency: 50-60Hz
• Exciting Force: 100kN
• Host Machine Matched Power: 66kw
• Main Vibration Form: Platform Vibration
• Moulding Cycle: 15-20s
• Pallet Size: 1420*900mm
• Control Mode: PLC Full-Automatical Control
• Raw Material: Cement
• Crushed Stones Consumption: 187.2 Tons Per Day
• Electricity Voltage: 220V/380V/415V
• Cement Consumption: 37.8 Tons Per Day
• Labors Quantity: 6 Workers
• Sand Consumption: 151.2 Tons Per Day
• Workshop Area: 200 Square Meters
• Land Area: 2500-6500 Square Meters
• Transport Package: Suitable for Sea Transport
• Specification: 8200*2600*3020mm
• Trademark: Roytone machinery
• Origin: Linyi, China(Mainland)
• HS Code: 8474802000
• Production Capacity: 50 Set/Sets Per Month
• Package Size: 820.00cm * 260.00cm * 302.00cm
• Package Gross Weight: 12500.000kg

Product Description

Product Description

 

 

QT12-15 Fully Automatic Block Making Machine is with advanced design and technology. It has the biggest block Productivity for now, the block machine is quipped with big power motors to give high pressure on the blocks, so strength blocks and bricks, so the block quality is excellent.

QT12-15 full automatic brick Machine productivity: 23040 pieces of 8 inch hollow blocks per day;

QT12-15 Fully Automatic Block Machine line Price Range: 50000 USD to 150000 USD;

Main Technical Parameter

Main Technical Specifications:
Overall Dimension	8200×2600×3020(mm)
Rated pressure	21MPa
moulding mode	load material automatically ,vibration moulding
Acceleration of vibration	15-20g
Moulding cycle	15-20s
Vibrating Frequency	0-60HZ
Exciting force	100KN
Host machine matched power	66KW
Pallet Size	1420*900*25(mm)
Weight	14.5T
Control mode	PLC full-automatical control
Raw Materials	crushed stone, sand, cement, dust and coal fly ash, cinder,  slag, gangue, gravel, expanded perlite, and other industrial wastes
Applied Products	concrete blocks, solid/hollow/cellular masonry products,  paving stones with or without face mix,  garden and landscaping products,  slabs, edgers, kerbstones, grass blocks,  slope blocks, interlocking blocks, etc.

Theoretical Production Capacity

Productivity:
Brick Style	Size mm	Cycle molding	QTY/Mould	Per hour	Per 8 hours
Hollow brick	400*200*200	15--20S	12	2160~2880pcs	17280-23040pcs
Hollow brick	400*200*150	15--20S	15	2700-3600pcs	21600-28800pcs
Hollow brick	400*200*100	15--20S	21	3780-5040pcs	30240-40320pcs
Color paving	220*110*50	20--25s	42	6050~7500pcs	48400-60000pcs
Solid block	240*115*53	15-17s	70	11850~13440pcs	94800-107520pcs

Detailed pictures

 

Detailed Photos

 

Detailed Introduction of each single machine from QT12-15 fully Automatic block making machine

(1) 100 Tons Cement Silo for QT12-15 Full automatic block making machine plant

Capacity:	100T	tank height	9.6M
tank diameter	3.0M	cone height	2.5M
leg height	2M	total Height	15.1M

Some country may only have the cement in bags, not having bulk cement, so the cement silo is optional equipment. And for countries have bulk cement, the client can choose one or two sets cement silo as per their daily block capacity.

For the cement silos, there are two models, the one whole unit cement silo, which no need to be assembled at site; and split cement silo, which needs to be assembled at construction site; some Client may prefer the whole one unit cement silo, no need to install them one piece by one piece at site, but the one unit cement silo is taking much room for transport, its transport cost is much more, so client can consider the which is better for them.

(2) 8 meters Length cement screwing machine for QT12-15 full automatic block machine

Length : 8 Meters, Power: 11KW; the diameter: 219mm

or Length: 6 Meters, Power: 7.5KW; the diameter: 219mm

The cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;

(3) cement scale for QT12-15 full automatic block machine

The cement scale is installed on the concrete mixer, it can weigh 150KG per batch, after weighing, the cement is discharged into concrete mixer directly, this will make the proportion accurate

 

 

(4) PLD1200 three hopper batching machine for QT12-15 full automatic block machine

Weighing Volume	1.2CBM	Productivity	60M3/H
Maximum weighing	2000KG	Storing Volume	2.2CBM*3
Feeding height	2800MM	Aggregate types	3 types
Batching accurancy	±2%	Belt conveying speed	1.25m/s
power	3kw*4	Dimension:	8830*2100*3300mm
Machine weight	4000kg

 

 

(5) 7 meters length fast belt conveying machine for QT12-15 full automatic block machine

Length: 7000mm; width: 500mm, power: 2.2KW; cycloidal needle wheel type motor;

 

(6)JS750 Concrete Mixer for QT12-15 automatic brick machine

Charging Volume	1200L	Discharging Volume	750L
Aggregate Size:	≤60/80mm	Capacity	35 Cubic meters/hour
Working Circle	60S	Mixing Speed	35R/M
pump motor	1.1kw	Mixing Blade	2*8
mixing motor	30KW	Dimension	4550*2250*2450mm
Machine weight	5500kg

There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;

 

 

(7) Integrated control System for batching ang mixing Machine of QT12-15 full automatic block machine

This control panel is to join the concrete mixer and concrete batching machine to operate together, it can save one operator; it can be put at the side of the host brick machine PLC control panel, one operator can operate the whole brick making machine line. This is an optional part, client can choose accordingly.

 

 

(8) Host QT12-15 Big Automatic Block Machine

<1> The main parameters of QT12-15 big Automatic block machine

Dimension of host machine	9400*3060*2980mm	water Consumption	14T/day
Weight of the host machine	12.5T	Voltage	customized
Moulding period	12-20S	Total required machine power	107.8
pallet size	1400*900*30mm	Diesel Genset capacity	120KVA
Vibration force	100KN	workshop area	250-300 m2
labour	3	Land Area	2500-6500 m2

<2> Motor power:

Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)

Hydraulic Station motor power: 22KW

Raw materials discharging motor: 2.2KW

Raw materials distributing motor: 4KW

Host block machine total power: 50.2 KW

 

<3> Block machine frame is made of high-strength steel and special welding technology, the machine frame is strong enough for the vibrating;

<4>Adopting synchronization mould lifting structure, the shaft sleeves are using cooper inside, so its life is as long as 10 years.

<5> raw materials Distribution system: the motor for Rods Swinging is 4 KW, enough power with the advance design can distribute the raw materials very evenly and fast;

<6> Vibration system: RAYTONE block machine factory is using big power motor to make the blocks or bricks have enough vibration force and pressing force; and because RAYTONE PLC control panel is equipped with frequency converter, the electric motors vibrating frequency can be changed automatically, it has low frequency when raw materials distributing into block mould, high frequency when vibrating, So the concrete can be fully liquidation and exhausted in 2 to 3 seconds to reach the high density, this will make the blocks high density.

Also the Lengthened vibration shaft in the vibration box: We adopt lengthened vibration shaft and vibration box to make the vibration platform vibrate stably with more strong and less noise.Our vibration box is cast,won't leak oil.

 

<7> PLC control panel for QT12-15 Automatic block making machine

The PLC control panel can use SIEMENS brand as optional.

RAYTONE brick machine factory also installed the frequency converter to change the vibration frequency and vibration time easily from the PLC panel, and also installed the electricity resister to protect the PLC control panel;

RAYTONE PLC control panel has automatic self-diagnosis function, it can clearly show all the faults and its happening location, to let the operator find it easily and solve it.

 

<8> Hydraulic Station for QT12-15 full automatic block making machine

RAYTONE brick machine factory is using the CYLYCA brand electromagnetic valves as standard, the Japan YUKEN brand valves can also be an optional.

The hydraulic station power is using 22KW motor; Client can also choose to use SIEMENS brand motors as optional, just need extra cost;

Hydraulic station is equip with water cooling system to keep the hydraulic tank oil not too much high temperature to affect the movements efficiency.

 

<9> Block Moulds for QT12-15 Automatic Concrete Block Machine

All the block moulds are using 65 high manganese steel as raw materials, via Cutting, Welding, Machining, heat treatment, Carbonizing, etc , the block moulds life can reach one hundred thousand times;

 

 

 

(9) color feeding section for QT12-15 fully automatic concrete block machine

The color feeding machine is with hopper, it is fed by a 4 meters belt conveying machine,the pigments and fine sand are mixed in a JQ350 concrete mixer;

 

 

(10) Double Pallet Blocks Stacking Machine for QT12-15 Automatic Concrete Block Machine

The block stacking machine is normally two-pallet stacking at the same time; Client can also choose three-pallet stacking machine to improve the stacking efficiency.

The stacking machine power is 3KW, 1.5kw for lift motor, 1.5KW for walking motor.

 

 

(11) Pallet Loading Machine for QT12-15 Automatic Concrete Brick Machine

The pallet loading machine electric power is 5.2KW, it is used for loading the brick pallet into the pallet feeding machine of QT12-15 host brick machine, it can save 1 workers using this pallet loading machine.

 

 

(12) GMT brick Pallets for QT12-15 automatic brick machine

The GMT block pallet is made from the leftovers of car inner roof decorations, seats and some adhesive etc. It is like PVC brick pallet , but better performance and cheap cost than PVC brick pallet, it is strong enough for block machine, life can be 6-8 years.

 

 

 

 

Brick Products Sample 

After Sales Service

(1) Send the technicians to carry out the installation and debugging of equipment for the foreign users with compensation,and train local workers how to operated the block machine;

(2) If the client can send their workers to RAYTONE block machine factory, we can train the workers in our factory.
(3) Teach and guide the worker to do the trouble-shooting in the daily production.

 

FAQ

(1) Can you make the block or brick drawings for client?

Yes, we can offer all the block drawing  to the client after purchase order is confirmed; the block mould drawings is to let the client to confirm the block moulds, which is important to be  production start preparation.

(2) How do you guarantee your block machine quality?
In the process of equipment production, we check the quality of equipment production at any time, carry out ex-factory testing before shipment to ensure that product quality is exellent. RAYTONE block machine manufacture has already more than 20 years experience in block machine making, we focus on every block machine quality to give our clients a good block machine with best advanced technology.

(3) What is the payment terms?
RAYTONE brick machine factory normally do 30% as deposit, balance before shipment by Telegraphic Transfer, and the irrevocable Letter of Credit at sight is also acceptable from some countries;