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1.QT10-15 Automatic Brick Making Machine Generally Description
QT10-15 is a Fully Automatic Brick Making Machine with big productivity. It is the second biggest automatic brick making machine model now.
QT10-15 automatic brick making Machine productivity: 19200 pieces of 8 inch hollow blocks per day;
QT10-15 Automatic Brick making Machine Price Range: 50000 USD to 100000 USD;
2. QT10-15 Automatic Brick Making Machine line Basic requirements for start-up:
the following information for the QT10-15 automatic brick making machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.
| land area | 2500-6500 Square Meters | Water Consumption | 12 T/day |
| Workshop area | 200 Square Meters | Electricity Voltage &Frequency | 220V/380V/415V; 50HZ/60HZ |
| Labors Quantity | 6 workers | Power Consumption | 125.2KW*8 Hours=1001.2 KWH; |
| Cement Consumption | 31.5 Tons per day | Sand consumption | 126 tons per day |
| Crushed stones consumption | 156 tons per day |
3. Detailed Introduction of each single machine from QT10-15 fully Automatic block making machine
(1)The QT10-15 and QT12-15 Automatic brick making machine are all big capacity block making machine models, so their each single machines are almost same except the host brick machine.
Their first same sections are list out, which can refer to the following link for details:
Function: the 100 tons cement silo is used to store the bulk cement, if the client doesn't have bulk cement locally, cannot use this cement silo, so it is an optional;
The 8 Meters length cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;
The cement screwing machine is also an optional equipment, which is together with the cement silo.
2.Concrete batching section: PLD1200 three hopper batching machine for QT10-15 Automatic brick machine
The PLD1200 concrete batching machine has two functions: one is used to store the raw materials , the other is to scale the different types of raw materials; this can give the blocks an accurate proportion, which make the blocks quality stable.
3. Concrete mixing section: JS750 twin shaft concrete mixer and cement scale for QT10-15 Automatic brick machine
There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;
4.hydraulic station, this is to supply the hydraulic oil for cylinders of QT10-15 automatic brick making machine; the cooling water pump is installed on, which can cool the hydraulic oil to let hydraulic station work normally.
5.PLC control panel for QT10-15 Automatic brick machine
the PLC control panel is the key part in the block making machine line, RAYTONE block machine manufacture has his own PLC system, at the same time, the client can also choose the SIEMENS brand as optional.
6.paver brick surface coloring section: to give paver brick surface color
7. automatic stacking machine: used to stack the produced blocks, ready for transport to curing area.
8.brick pallet loading machine for QT10-15 Automatic brick machine, to supply the brick pallet to the block machine pallet feeding machine, can save labor.
9. GMT brick pallet, please refer to this link of GMT brick Pallet. The QT10-15 automatic brick making machine brick pallet size is 1100*900*30mm , while QT12-15 automatic brick making machine is using 1400*900*30mm size brick pallet;
10.brick moulds for QT10-15 Automatic brick making machine,
RAYTONE brick moulds for hydraulic block machine are all via carburizing, Quenching, heat treatment, paver bricks also need linear cutting, the brick mould hardness can reach 60 HRC, life is 100 000 times;
(2) QT10-15 Host brick making machine introduction
Motor power:
Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)
Hydraulic Station motor power: 22KW
Raw materials discharging motor: 2.2KW
Raw materials distributing motor: 4KW
Host block machine total power: 50.2 KW
| QT10-15 host brick making machine main technical parameters | |||||
| (1) | Dimension of host machine | 9400*2860*2980mm | (7) | water Consumption | 12T/day |
| (2) | Weight of the host machine | 9.8T | (8) | Voltage | customized |
| (3) | Moulding period | 12-20S | (9) | Total required machine power | 103.3 |
| (4) | pallet size | 1100*900*30mm | (10) | Diesel Generator capacity | 120KVA |
| (5) | Vibration force | 120KN | (11) | workshop area | 250-300 m2 |
| (6) | labour | 5 to 7 | (12) | Land Area | 2500-6500 m2 |
The QT10-15 automatic brick making machine Adopts more advanced material-feeding technology,material from the hopper fall into the mould case rapidly and evenly,
make the weight error less than ±5%,the intensity error less than≤±15%.
4. Capacity of different blocks models under QT10-15 Brick Making Machine
| production capacity | ||||||
| Size(LxWxH) (mm) | Forming Period (S) | Photo | Pcs/ Mould | Pcs/Hour | Pcs/ 8 hours | |
| (1) | hollow block 400*250*200 | 15 |
|
8 | 1920 | 15360 |
| (2) | hollow block 400*200*200 | 15 |
|
10 | 2400 | 19200 |
| (3) | hollow block 400*150*200 | 15 |
|
12 | 2880 | 23040 |
| (4) | hollow block 400*100*200 | 15 |
|
18 | 4320 | 34560 |
| (5) | Solid Brick 240*50*115 | 15 |
|
52 | 12480 | 99840 |
| (6) | Porous Brick 240*115*90 | 15 |
|
24 | 5760 | 46080 |
| (7) | Curbstone 500*200*300 | 15 |
|
4 | 960 | 7680 |
| (8) | "I" shape paver brick 200*163*60 | 20 |
|
18 | 3240 | 25920 |
| (9) | "S" Shape Paver Brick 225*112.5*60 | 20 |
|
24 | 4320 | 34560 |
| (10) | Holland Brick 200*100*60 | 20 |
|
28 | 5040 | 40320 |
| (11) | Square Paver 250*250*60 | 20 |
|
12 | 2160 | 17280 |
5.Video show of how the QT10-15 Automatic Block Making Machine works
https://youtu.be/1o7EP8ZDR-s
6.Packing list of QT10-15 Automatic Block Machine full line
| 1 | 100 ton Cement silo (optional) | 1 set | 10 | QT10-15 Host Brick making Machine | 1 set |
| 2 | Cement Screwing machine (optional) | 1 set | 11 | PLC control Panel for host brick machine | 1 set |
| 3 | Cement scale (optional) | 1 set | 12 | Hydraulic Station | 1 set |
| 4 | PLD1200 Concrete batching machine | 1 set | 13 | Block conveyor Machine | 1 set |
| 5 | 7M belt conveying Machine | 1 set | 14 | Blocks Stacking Machines | 1 set |
| 6 | JS750 Concrete mixer | 1 set | 15 | JQ350 Pigment Mixer | 1 set |
| PLC control panel for concrete mixer and batching machine (optional) | 1 set | 16 | 6M belt conveying machine | 1 set | |
| 7 | 8M belt conveying machine | 1 set | 17 | pigments feeding machine | 1 set |
| 8 | Brick pallet loading machine (optional) | 1 set | 18 | Manual trolleys | 2 set |
| 9 | Brick Pallet Feeder | 1 set | 19 | GMT brick pallet | 1200 pieces |
| 20 | Spare parts | 1 set |
7. Why choose RAYTONE QT10-15 Brick making machine?
1.The QT10-15 automatic brick machine is with high vibration and 120KN pressure, which can guarantee the produced blocks has high density and high strength.
2. QT10-15 automatic brick making machine is with advanced technology on mechanical engineering and hydraulic systems. RAYTONE brick making machine mechanical design is improving at any time as per trouble shooting feedback from the users. RAYTONE hydraulic system is using CYLYCA brand electromagnetic valves, can give the brick machine a fast response for every movements.
3. Electric control system consists of imported color touch screen and programmed PLC with data input and output device, including safety logical control and trouble shooting system.
4.The PLC control panel is equipped with the frequency converter, this guarantee the automatic brick machine work smooth, because the vibration motors are vibrating in different frequency, the frequency changes very often, during the raw materials are being feeding into the bottom mould, the vibration motors are vibration slowly, once the raw materials feeding procedure is finished, the vibration becomes fast and fiercely. So the frequency converter is used to guarantee the vibration works smooth and fast.
5. PLC intelligent control system which equipped with data input and output device,advanced safety logic and fault self-diagnosis system is adopted in full of the production procedure.
6. Vibration analyzing system:
detecting the vibration frequency, vibration amplitude,vibration acceleration and noise of the whole machine,so as to adjust the vibration to optimum efficiency
8. FAQ
(1) What is the raw materials formula for concrete blocks
There are several formula for different raw materials, the formula can be adjusted as per the client raw materials and their ratios;
The normal formula is as below:
1. Standard concrete block: Cement 9-12%, sand 40%, stone 45%, water 3%
2. Light concrete block: Cement 9-12%, slag 80-90%, water 3%
3. Cement 9-12%, sand 10-20%, stone 30-40%, slag 25-50%, water 3%
4. Cement 8%-10%, sand 30%-40%, stone 50%-60%
5. Cement 8%, sand 60%, Fly ash 30%, gypsum 2%.
(2) how to confirm which model block making machine is suitable for the client?
There are two ways to confirm, firstly if the client have a budget, can recommend the block machine model as per the budget;
Secondly is by the block making machine daily capacity:
The client need to confirm what size brick or block to produce, and how many per day
What is the local voltage and frequency.
What is the receiving port to quote the shipping cost.
Then we can provide an official quotation the the client.
9. RAYTONE block machine manufacture company services
1. Professional brick plant built up solution
2. Block making machine quality supervision during production
3. Block making machine testing service before delivery.
4. Block making machine manufacture visit service.
5. Block machine shipment arrangement
6. Guide the client to operate the block making machine
7. Engineer to do oversea installation for block making machine
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