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QT4-24 Semi Automatic Cement Block Machine
This brick machine is a popular selling semi automatic brick making machine line, It can produce different size and types of hollow blocks, paver bricks, interlocking block, curbstone,etc via changing different brick moulds.
QT4-24 cement block machine daily productivity is 4428 pieces per 8 hours for 8 inch hollow block.
QT4-24 Cement Brick Machine line price is from 6000 USD to 12000 USD as per Different Configuration;
1. QT4-24 Cement Brick Machine line Basic requirements for Start this brick plant:
the following information for QT4-24 hollow block machine is theoretically for reference, it will be a little different vary from different clients as per their real production condition.
land area | 300 Square Meters | Water Consumption | 2.5 T/day |
Workshop area | 50 Square Meters | Electricity Voltage &Frequency | 220V/380V/415V;50HZ/60HZ |
Labors Quantity | 6 workers | Power Consumption | 22.45KW*8 Hours=179.6 KWH; |
Cement Consumption | 7.3Tons per day | Sand consumption | 29.2 tons per day |
Crushed stones consumption | 36.5 tons per day |
2. Detailed Introduction of each single machine from QT4-24 block machine line
(1) JQ350 concrete mixer for QT4-24 Paver Brick Machine
Diameter 1.2 M
Power: 7.5-4KW or 5.5-6KW
Input : 500L
Output: 350L
Dimension: 1.2*1.2*1.4 M
Weight: 350KG
About the Concrete Pan Mixer
RAYTONE block machine factory is using truck rear axle instead of normal gear reducer more now; this makes the concrete mixer stronger and more durable.
The buyer can also fix one 10 CM round steel plate on the top of the mixer, in order to avoid the raw materials coming out when the mixing blades are at high rotating speed.
Also there are Two ways to make the mixer more anti-friction
Fix the spacers on the interior and bottom of the pan mixer, the spacers can be replaced by spare. The spacers can be changed one by one if any is broken, but adding spacers is a little costly;
The second method is to Fix one round steel sheet inside the pan mixer, this will also increase the sturdiness.
(2)6 M belt conveyor for QT4-24 Cement Brick Machine
Power: 1.5 KW
Type: Chain type
Belt width: 400mm
Length: 6 M;
Client can also choose 7 meters or 8 Meters length belt conveying machine as per the land area.
(3) QT4-24 Host Flyash Brick Machine
Power: 13.45KW
Raw materials discharging motor: 0.75KW
Bottom Vibration Motor 3KW*2
Upper Vibration Motor 2.2KW
JQ350 Reducer
Mould lifting Motor: 3KW
Top Mould Push-Pull motor: 0.75KW
Block Conveying out motor:0.75 KW
Dimension: 2050*1900*2650mm
Weight:1800KG
RAYTONE block machine factory is using JZQ350 reducer for the brick machine instead of using JZQ250 reducer.
Better Control System:
The raw materials are automatically fed in the bottom mould, then need to spread raw materials evenly, then press MOULD IN button, once top mould is going into bottom mould, the bottom gearbox vibrating box will vibrate automatically and the top vibrator also vibrate at the same time, after vibration is done, the top mould automatically lift up. then block is conveyed automatically. The work efficiency is much improved, no need to press the buttons on the electric cabinet for every movement.
Automatic feeding raw material, Automatic pull-push mould, automatic blocks conveying out, This is how this block machine is called Semi Automatic Block Machine.
(4)Brick Conveyor Trolley for QT4-24 Semi Automatic Block Machine
The manual block conveying trolley is used to carry the finished blocks to curing area.
One block machine line is with two sets of manual block conveying carts.
(5) Block Stacking Machine (this is upgraded configuration, equipment with this stacking Machine, no need the manual brick conveyor trolley, but need an electric forklift to carry stacked blocks to curing area. Or use the manual trolley dedicated for stacking machine)
Power: 1.5 KW
Dimension:1.75*1.75*2.3 M
Weight: 500KG
3.Productivity of QT4-24 Cement Block Machine
Theoretical production capacity for QT4-24 flyash brick machine | ||||||
Size(LxWxH) (mm) | Photo | Forming Period (S) | Pcs/ Mould | Pcs/Hour | Pcs/ 8 hours | |
(1) | hollow block 400*250*200 |
|
24 | 3 | 415 | 3321 |
(2) | hollow block 400*200*200 |
|
24 | 4 | 554 | 4428 |
(3) | hollow block 400*150*200 |
|
24 | 5 | 692 | 5535 |
(4) | hollow block 400*100*200 |
|
24 | 7 | 969 | 7749 |
(5) | Solid Brick 240*50*115 |
|
24 | 26 | 3598 | 28782 |
(6) | Porous Brick 240*115*90 |
|
24 | 12 | 1661 | 13284 |
(7) | Curbstone 500*200*300 |
|
24 | 2 | 277 | 2214 |
(8) | "I" shape paver brick without color 200*163*60 |
|
24 | 8 | 1107 | 8856 |
(9) | "S" Shape Paver Brick without color 225*112.5*60 |
|
24 | 12 | 1661 | 13284 |
(10) | Holland Brick without color 200*100*60 |
|
24 | 14 | 1938 | 15498 |
(11) | Square Paver wihtout color 250*250*60 |
|
24 | 3 | 415 | 3321 |
4. Video Link for QT4-24 Block Making Machine
the following videos is showing our block machine testing before delivery.
5.The blocks made from QT4-24 Brick Making Machine
The QT4-24 brick machine can make all the types of concrete blocks like, hollow block, solid brick, paver bricks, curbstones, from cement, fly ash, crushed stones, dust raw materials etc.
6.Packing List of QT4-24 Block Machine
1 | JQ350 Pan Mixer | 1 set | 5 | Block Stacking Machines | 1 set |
2 | 6M Belt Conveyor | 1 set | 6 | Manual trolleys | 2 sets |
3 | QT4-24 Host Brick Machine | 1 set | 7 | GMT brick pallet | 600 pieces |
4 | Electrical PLC control Panel | 1 set | 8 | Spare parts | 1 set |
7.Why Choose RAYTONE QT4-24 Block Machine?
RAYTONE block machine manufacture is selling this QT4-24 block machine at a competitive price;
RAYTONE block machine manufacture has many experience of making this model brick machine;
RAYTONE is using better control system on the electric panel, this makes production more smooth and fast.
RAYTONE has many experience on this QT4-24 block machine trouble shooting service to the clients.
8.FAQ
(1) How many workers are needed for this QT4-24 block machine line?
Simple QT4-24 block machine line: 2 workers to feed raw materials into the pan mixer by manual, and control the pan mixer; 1 worker operate the host brick machine, 2 workers to transport the produced blocks to curing area; 1 worker waters the blocks for curing; totally 6 workers needed.
QT4-24 Block Machine line with stacking Machine:
1 worker driver the small wheel loader to load raw materials into the pan mixer, and operate the pan mixer; 1 worker operate the host block machine, 1 worker drives electric forklift to carry the produced blocks to curing area, 1 worker waters the blocks for curing, totally 4 workers needed;
(2) What is the brick pallet size
The pallet size is mainly depending on the machine configuration, if using Stacking machine, the 880*550*22mm size brick pallet is recommended.
If not using stacking machine, the normal size 850*550*20mm size brick pallet is good to use too, this can also save some pallet cost;
9. RAYTONE block machine company service
(1) Guarantee: RAYTONE brick machine factory gives two years guarantee for the brick machine except easy wearing parts;
(2) Delivery time: the delivery time is 25 days for this QT4-24 Brick Machine, as per order quantity, the delivery time is negotiable.
(3) Payment: RAYTONE do 30% as deposit, Balance before shipment;
(4) After-sales service: RAYTONE brick machine manufacture provides good after-sale service with patience.
(5) Loading: the full QT4-24 brick making machine line need a 20 feet container;
Please contact RAYTONE company for more detailed quotation sheet to start your brick plant project successfully.