| Customization: | Available |
|---|---|
| Host Brick Machine Size: | 8830*2100*3300mm |
| Machine Weight: | 12.5 Tons |
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QT12-15 AUTOMATIC BLOCK MACHINE DETAILED INTRODUCTION
1.QT12-15 Fully Automatic Block Making Machine Generally Description
QT12-15 Fully Automatic Block Making Machine is with advanced design and technology. It has the biggest block Productivity for now, the block machine is quipped with big power motors to give high pressure on the blocks, so strength blocks and bricks, so the block quality is excellent.
QT12-15 full automatic brick Machine productivity: 23040 pieces of 8 inch hollow blocks per day;
QT12-15 Fully Automatic Block Machine line Price Range: 50000 USD to 150000 USD
2.QT12-15 Automatic Brick Machine line Basic requirements for Brick Plant Start:
the following information for the QT12-15 brick machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.
| land area | 2500-6500 Square Meters | Water Consumption | 14.4 T/day |
| Workshop area | 200 Square Meters | Electricity Voltage &Frequency | 220V/380V/415V; 50HZ/60HZ |
| Labors Quantity | 6 workers | Power Consumption | 125.2KW*8 Hours= 1001.6KWH; |
| Cement Consumption | 37.8 Tons per day | Sand consumption | 151.2 tons per day |
| Crushed stones consumption | 187.2 tons per day |
3.Detailed Introduction of each single machine from QT12-15 fully Automatic block making machine
(1) 100 Tons Cement Silo for QT12-15 Full automatic block making machine plant
| Capacity: | 100T | tank height | 9.6M |
| tank diameter | 3.0M | cone height | 2.5M |
| leg height | 2M | total Height | 15.1M |
Some country may only have the cement in bags, not having bulk cement, so the cement silo is optional equipment. And for countries have bulk cement, the client can choose one or two sets cement silo as per their daily block capacity.
For the cement silos, there are two models, the one whole unit cement silo, which no need to be assembled at site; and split cement silo, which needs to be assembled at construction site; some Client may prefer the whole one unit cement silo, no need to install them one piece by one piece at site, but the one unit cement silo is taking much room for transport, its transport cost is much more, so client can consider the which is better for them
(2) 8 meters Length cement screwing machine for QT12-15 full automatic block machine
Length : 8 Meters, Power: 11KW; the diameter: 219mm
or Length: 6 Meters, Power: 7.5KW; the diameter: 219mm
The cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;
(3) cement scale for QT12-15 full automatic block machine
The cement scale is installed on the concrete mixer, it can weigh 150KG per batch, after weighing, the cement is discharged into concrete mixer directly, this will make the proportion accurate
(4) PLD1200 three hopper batching machine for QT12-15 full automatic block machine
| Weighing Volume | 1.2CBM | Productivity | 60M3/H |
| Maximum weighing | 2000KG | Storing Volume | 2.2CBM*3 |
| Feeding height | 2800MM | Aggregate types | 3 types |
| Batching accurancy | ±2% | Belt conveying speed | 1.25m/s |
| power | 3kw*4 | Dimension: | 8830*2100*3300mm |
| Machine weight | 4000kg |
(5) 7 meters length fast belt conveying machine for QT12-15 full automatic block machine
Length: 7000mm; width: 500mm, power: 2.2KW; cycloidal needle wheel type motor;
(6)JS750 Concrete Mixer for QT12-15 automatic brick machine
| Charging Volume | 1200L | Discharging Volume | 750L |
| Aggregate Size: | ≤60/80mm | Capacity | 35 Cubic meters/hour |
| Working Circle | 60S | Mixing Speed | 35R/M |
| pump motor | 1.1kw | Mixing Blade | 2*8 |
| mixing motor | 30KW | Dimension | 4550*2250*2450mm |
| Machine weight | 5500kg |
There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;
(7) Integrated control System for batching ang mixing Machine of QT12-15 full automatic block machine
This control panel is to join the concrete mixer and concrete batching machine to operate together, it can save one operator; it can be put at the side of the host brick machine PLC control panel, one operator can operate the whole brick making machine line. This is an optional part, client can choose accordingly.
(8) Host QT12-15 Big Automatic Block Machine
<1> The main parameters of QT12-15 big Automatic block machine
| Dimension of host machine | 9400*3060*2980mm | water Consumption | 14T/day |
| Weight of the host machine | 12.5T | Voltage | customized |
| Moulding period | 12-20S | Total required machine power | 107.8 |
| pallet size | 1400*900*30mm | Diesel Genset capacity | 120KVA |
| Vibration force | 100KN | workshop area | 250-300 m2 |
| labour | 3 | Land Area | 2500-6500 m2 |
<2> Motor power:
Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)
Hydraulic Station motor power: 22KW
Raw materials discharging motor: 2.2KW
Raw materials distributing motor: 4KW
Host block machine total power: 50.2 KW
<3> Block machine frame is made of high-strength steel and special welding technology, the machine frame is strong enough for the vibrating;
<4>Adopting synchronization mould lifting structure, the shaft sleeves are using cooper inside, so its life is as long as 10 years.
<5> raw materials Distribution system: the motor for Rods Swinging is 4 KW, enough power with the advance design can distribute the raw materials very evenly and fast;
<6> Vibration system: RAYTONE block machine factory is using big power motor to make the blocks or bricks have enough vibration force and pressing force; and because RAYTONE PLC control panel is equipped with frequency converter, the electric motors vibrating frequency can be changed automatically, it has low frequency when raw materials distributing into block mould, high frequency when vibrating, So the concrete can be fully liquidation and exhausted in 2 to 3 seconds to reach the high density, this will make the blocks high density.
Also the Lengthened vibration shaft in the vibration box: We adopt lengthened vibration shaft and vibration box to make the vibration platform vibrate stably with more strong and less noise.Our vibration box is cast,won't leak oil.
<7> PLC control panel for QT12-15 Automatic block making machine
The PLC control panel can use SIEMENS brand as optional.
RAYTONE brick machine factory also installed the frequency converter to change the vibration frequency and vibration time easily from the PLC panel, and also installed the electricity resister to protect the PLC control panel;
RAYTONE PLC control panel has automatic self-diagnosis function, it can clearly show all the faults and its happening location, to let the operator find it easily and solve it.
<8> Hydraulic Station for QT12-15 full automatic block making machine
RAYTONE brick machine factory is using the CYLYCA brand electromagnetic valves as standard, the Japan YUKEN brand valves can also be an optional.
The hydraulic station power is using 22KW motor; Client can also choose to use SIEMENS brand motors as optional, just need extra cost;
Hydraulic station is equip with water cooling system to keep the hydraulic tank oil not too much high temperature to affect the movements efficiency.
<9> Block Moulds for QT12-15 Automatic Concrete Block Machine
All the block moulds are using 65 high manganese steel as raw materials, via Cutting, Welding, Machining, heat treatment, Carbonizing, etc , the block moulds life can reach one hundred thousand times;
(9) color feeding section for QT12-15 fully automatic concrete block machine
The color feeding machine is with hopper, it is fed by a 4 meters belt conveying machine,the pigments and fine sand are mixed in a JQ350 concrete mixer;
(10) Double Pallet Blocks Stacking Machine for QT12-15 Automatic Concrete Block Machine
The block stacking machine is normally two-pallet stacking at the same time; Client can also choose three-pallet stacking machine to improve the stacking efficiency.
The stacking machine power is 3KW, 1.5kw for lift motor, 1.5KW for walking motor.
(11) Pallet Loading Machine for QT12-15 Automatic Concrete Brick Machine
The pallet loading machine electric power is 5.2KW, it is used for loading the brick pallet into the pallet feeding machine of QT12-15 host brick machine, it can save 1 workers using this pallet loading machine.
(12) GMT brick Pallets for QT12-15 automatic brick machine
The GMT block pallet is made from the leftovers of car inner roof decorations, seats and some adhesive etc. It is like PVC brick pallet , but better performance and cheap cost than PVC brick pallet, it is strong enough for block machine, life can be 6-8 years.
(13) Blocks from QT12-15 fully automatic block making machine
4.Capacity of different blocks models under QT12-15 Block Making Machine
| QT12-15 block production capacity | ||||||
| Size(LxWxH) (mm) | Forming Period (S) | Photo | Pcs/ Mould | Pcs/Hour | Pcs/ 8 hours | |
| (1) | hollow block 400*250*200 | 15 |
|
10 | 2400 | 19200 |
| (2) | hollow block 400*200*200 | 15 |
|
12 | 2880 | 23040 |
| (3) | hollow block 400*150*200 | 15 |
|
16 | 3840 | 30720 |
| (4) | hollow block 400*100*200 | 15 |
|
24 | 5760 | 46080 |
| (5) | Solid Brick 240*50*115 | 15 |
|
65 | 15600 | 124800 |
| (6) | Porous Brick 240*115*90 | 15 |
|
30 | 7200 | 57600 |
| (7) | Curbstone 500*200*300 | 15 |
|
4 | 960 | 7680 |
| (8) | "I" shape paver brick 200*163*60 | 20 |
|
24 | 4320 | 34560 |
| (9) | "S" Shape Paver Brick 225*112.5*60 | 20 |
|
30 | 5400 | 43200 |
| (10) | Holland Brick 200*100*60 | 20 |
|
44 | 7920 | 63360 |
| (11) | Square Paver 250*250*60 | 20 |
|
15 | 2700 | 21600 |
5.Video show of how the QT12-15 Automatic Block Making Machine works
6.Packing list of QT12-15 Automatic Block Machine full line
| 1 | 100 ton Cement silo (optional) | 1 set | 10 | QT12-15 Host Brick Machine | 1 set |
| 2 | Cement Screwing machine (optional) | 1 set | 11 | PLC control Panel for host brick machine | 1 set |
| 3 | Cement scale (optional) | 1 set | 12 | Hydraulic Station | 1 set |
| 4 | PLD1200 Concrete batching machine | 1 set | 13 | Block conveyor Machine | 1 set |
| 5 | 7M belt conveying Machine | 1 set | 14 | Blocks Stacking Machines | 1 set |
| 6 | JS750 Concrete mixer | 1 set | 15 | JQ350 Pigment Mixer | 1 set |
| PLC control panel for concrete mixer and batching machine (optional) | 1 set | 16 | 6M belt conveying machine | 1 set | |
| 7 | 8M belt conveying machine | 1 set | 17 | pigments feeding machine | 1 set |
| 8 | Brick pallet loading machine (optional) | 1 set | 18 | Manual trolleys | 2 set |
| 9 | Brick Pallet Feeder | 1 set | 19 | GMT brick pallet | 1200 pieces |
| 20 | Spare parts | 1 set |
7.Why choose RAYTONE block machine?
(1) For the steel raw materials , RAYTONE block machine is buying from China standard big steel factory to guarantee the raw materials quality first.
(2) For the welding, RAYTONE block machine manufacture workers are very experienced and skilled. They have many years work experience in brick machine making.
(3) For the PLC control panel, client can choose Germany Siemens brand, the hydraulic electromagnetic valves, RAYTONE block machine provides standard Taiwan CLYCA brand, but client can choose Japan YUKEN brand for optional, also for the sensor, RAYTONE block machine is using Japan Omron brand;
(4) RAYTONE block machine is using high manganese steel for block moulds, and strictly via Linear cutting , carbonized and heat treatment procedures, to make sure the block mould is with enough hardness for long life.
(5) RAYTONE block machine design is advanced by reasonable raw material distributing system, Synchronous mould lift structure and vibration system;
8.FAQ
(1) Can you make the block or brick drawings for client?
Yes, RAYTONE brick machine factory can provide all the block drawing to the client after purchase order is confirmed; the block mould drawings is to let the client to confirm the block moulds, this is important before production start.
(2) How do you guarantee your block machine quality?
Firstly, In the process of equipment production, we check the quality of equipment production at any time, carry out ex-factory testing before shipment to ensure product quality. RAYTONE block machine manufacture has already more than 20 years experience in block machine making, we focus on every block machine quality to give our clients a good block machine with best advanced technology.
(3) What is the payment terms?
RAYTONE brick machine factory normally do 30% as deposit, balance before shipment by Telegraphic Transfer, and the irrevocable Letter of Credit at sight is also acceptable from some countries;
9. RAYTONE block machine manufacture company services
(1) Send the technicians to carry out the installation and debugging of equipment for the foreign users with compensation.and train local workers how to operated the block machine;
(2) If the client can send their workers to RAYTONE block machine factory, we can train the workers in our factory.
(3) Teach and guide the worker to do the trouble-shooting in the daily production.
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