Qt6-15 Fully Automatic Block Making Machine for Concrete Block Plant

• After-sales Service: Yes
• Warranty: One Year
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Type: Hydraulic Shock
• Model NO.: QT6-15
• Installation Servic: Engineers Available to Service
• Rated Pressure: 16MPa
• Main Vibration Form: Platform Vibration
• Vibration Frequency: 4500-5100(R/Min)
• Pallet Size: 900-700mm
• Molding Cycle: 15-25(S)
• Overall Power: 31.25kw
• Raw Material: Cement Sand Broken Stone
• Steel Frame Thickness: 12mm
• Colour: as Required
• Transport Package: Suitable for Transport
• Specification: 7100*1500*3000mm
• Trademark: Raytone Machinery
• Origin: Shandong, China(Mainland)
• HS Code: 8474802000
• Production Capacity: 5 Set Per Month

Product Description

QT6-15 Automatic Concrete Hollow Block Making Machine

QT6-15 Automatic hollow block Machine line Basic requirements for Production Start:
the following information for the QT6-15 hollow block machine is theoretically for reference, the real site production data may be small different as per different raw materials etc

land area	1200-2500 Square Meters	Water Consumption	5.8 T/day
Workshop area	200 Square Meters	Electricity Voltage &Frequency	220V/380V/415V; 50HZ/60HZ
Labors Quantity	5 workers	Power Consumption	68.4KW*8 Hours= 547.2KWH;
Cement Consumption	12.6 Tons per day	Sand consumption	50.4 tons per day
		Crushed stones consumption	62.4 tons per day

Product Description

1.Steel Frame

The automatic hydraulic brick machine is using high strength square steel as frame, the steel is made by biggest manufacture of Shandong Province, international mechanical standards. with special welding technology, the machine rigidity and its shock resistance property is guaranteed.
The Steel Frame life can be more than 15 years.

 

2.Guide Pillar

Guide pillar is made of super strong special steel, surface plated by chrome, with the good performance of anti-friction and anti-twist.  
Four-Pillar guide type and long pillar can ensure the press head and mould box an accurate route

 

3.Pigment Distributor System

Color feeding machine elevator is controlled by hydraulic, the pigments material truck is connected with host brick machine via rubber spring and elevator frame, to absorb the shock and to avoid the left pigments to be shook solid.
The pigments truck door controls the pigments distribute evenly.

 

4.Raw material Distribute System

Using the technology of Raw material storage device split with Distributor device, storage device give accurate material to the distributor device by PLC control. And the Distributor device adopts the technology of Sensor and Hydraulic proportional drive; under the effect of arch breaking device and swing out distributor,  the forced centrifugation material discharge give a fast and uniform performance.
Thin wall, multi-row porous blocks can benefit more from this distributor system

 

5.Mould

900 degrees celsius high temperature heat treatment carburizing heat treatment makes the mould much more strong and durability, longer life.

 

6.PLC intelligent control panel

PLC is an advanced microcomputer system, Automatic fault diagnosis, procedure is interlocked, can ensure every motion of the machine fluently and in high efficiency.
Our self-owned brand PLC is using China top brand electronic elements, also have a reliable performance and low fault rate. The Siemens Brand PLC control panel can be supplied as customized. 
The setting of every machine motion can be done via the touch screen, nice human-machine communicating.

 

7.Vibrating system
Adopting separate coupling shaft vibrating technology, the vibrating area is doubled, this greatly increased the productivity and quality of concrete blocks and pro-long the mould life span.
The vibrating box is suspended under the mould box, can bear fiercely vibrating. This Vibrating shaft can produce a good effect on the material distributor and block shaping using the vertical vibrating force made from eccentric synchronous spiral structure.
In addition, perfect combination of high quality frequency converter (fixed in the PLC panel internal) and efficiency vibrator, and advanced pressing and vibrating moulding technology, make the concrete fully liquefaction and bubble exhaust in 2-3 seconds, ensuring the product high density, especially good for making high strength standard bricks, which can be stacked after forming.
The vibrating system is adopting electric hydraulic proportional valve control method, distributing raw materials at low frequency and block shaping at high frequency. The frequency is controlled by the PLC setting.

Main Epuipment

QT6-15 Automatic hollow block Machine main equipment

 

1.PLD1200 batching machine of TWO hoppers for QT6-15 hollow block machine

dimension	6500*2050*2900mm	weight:	2800kg
scale capacity	1200L	productivity:	60m3/h
hopper volume	2*3m3	power: 9kw	3*3kw
max weighing value	2000kg	Aggregate types:	2 types
feeding height	2600mm	Belt conveying speed:	1.25m/s
Batching accuracy	±2%

 

2. JS500 Twin Shaft Concrete Mixer for QT6-15 hollow block machine line

Discharging Volume	500L	Capacity	25 M3/h
Charging Volume	800L	Aggregate Size	≤60/80mm
Working Circle	60S	mixing motor	18.5KW,
Mixing Speed	35R/M	pump motor	0.75kw
Mixing Blade	2*7	Dimension	3030*2300*2680mm
		Machine weight	4000kg

 

3.Belt Conveying Machine for QT6-15 hollow block Making Machine line.
Model: 6M Belt Conveyor
Power: 1.5KW
Belt Width: 500mm
Weight:550kg
Client can also choose 8 Meters length for the hollow block machine as per land area.
RAYTONE block machine factory is using chain type rotating system instead of triangle belts for rotating the belts, it is much better, long life, easy maintaining.

 

4.Brick Pallet Feeding Machine for QT6-15 hollow block Making Machine line
Model: Block Pallet Feeder
This part is Connected with host hollow block machine;
RAYTONE hollow block machine manufacture modified this feeding machine by making it to be a long steel plate to push the pallet, instead of two hooks at two ends, this can protect the block pallet from damage;

 

5. Model: QT6-15 Host Brick Machine

For QT6-15 hollow block making machine, the main structure is using 15CM square steel tube, thickness is 12mm; strong structure makes the hollow block machine more stable and durable.

 

6. PLC control Panel for QT6-15 Host Brick Machine

The PLC control system is combined by complete logic control, production program, malfunction diagnosis system, also it can be added a remote control device to help the client to set some figures on the PLC control panel;
This is a fully automatic control system, when user set it on automatic mode, then no need to operate the control panel, just observe the block machine working;

7.Model: hollow blocks Conveyor Machine for QT6-15 hollow block Making Machine
Power: 1.1KW
This pare is separated with host brick machine, its function is to transport the produced blocks on pallet to the stacking machine.
the blocks conveying machine length can be customized as per need, for example for double or three pallet stacking machine, even four pallet stacking machine.

   

Packaging & Shipping

Our Advantages

(1) Guarantee: RAYTONE hollow block machine factory gives two years guarantee for the hollow block machines except easy wearing parts;
(2) RAYTONE block machine factory is very professional in block machines making, has 20 years more experience; also started the block machine export since the year of 2014.
(3) RAYTONE block machine factory is aim to provide competitive price to the users to help the investors to develop their business.
(4) After-sales service: RAYTONE hollow block machine manufacture provides good after-sale service with patience.

After Sales Service

First of all, we are honored to have you as our customer.
We have our own technician team to do the machine installation for automatic brick machine line, and for some semi-automatic or manual block machine, normally user can operate the machine well, if technician is required, we can also meet the demand.
 And we provide 7*24 hours online service during after and before sales service

FAQ

  (1) How to confirm what kind of block machines is fit for your project?
Normally there is two way to confirm what kind of block machine can meet your demand. As per the block productivity: Please tell the main blocks or bricks size that you mainly want to produce, and their daily productivity that you need. RAYTONE block machine manufacture can recommend you the right block machine model; As per budget limit; the client can tell us his budget limit, RAYTONE block machine manufacture will recommend as per the budget.
  (2) What is the formula of raw materials?
The normal formula is cement-10%; sand-40%; stone-50%, water 5% per 100kg. But for different raw materials, the formula is a bit different, please contact us for more detailed formula information.
  (3) What is the raw materials consumption per day?
As For QT4-18 Block machine line, take the 8 inch hollow blocks as sample, it needs 42 tons sands, 52 tons crushed stones, 10 tons cement, 4 tons water to make 6400 pieces of 8 inch hollow blocks;

Company Profile

Linyi Raytone  Machine Manufacture Co.,Ltd 
(Export Division: Linyi Raytone Machinery Imp&Exp Co., located at Dazhuang Economic area, Yinan County, Linyi city, with 100 more staff, with a standard workshop of 22,000sqm, and owns comprehensive manufacture facilities and more than 200 sets of various finishing machines. We mainly manufacture all types of concrete block making machine, concrete batching plant and corollary equipment for the block machine line; The products have been sold widely to more than 60 countries. At present, we can manufacture 3,000 sets of construction machinery per year. 
  Our company has set up a complete set of effective management system to strengthen the inner management, focusing on quality and after-sales services;
Sincere to the buyer, providing brilliant quality products, excellent service, competitive price and prompt delivery is our business principle;
Welcome worldwide friends to visit our company for further cooperation.
Welcome contact us if you are interested in this machine .